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Orbital 3000 Dual
This page shows many beneficial and
unique features of VFSI's Orbital 3000 Dual. Take a look and
see why VFSI's Orbital 3000 Dual excels in performance, reliability, and durability.
Performance:
The Orbital 3000 Dual uses orbital motion for extended screen
life and excellent conveyance. The large screen area of 60 ft2
and high g forces of over 6 gs result in exceptional performance.
Shaker performance can be characterized by the product of screening
area and g's. The Orbital 3000 run at 6.25 g's, provides 376 ft2-g's.
This is one of the largest performance ratings in the industry.
Durability:
All baskets are fully seal welded and stress relieved. Seal
welding reduces corrosion, adding years to machine life. The
Orbital 3000 pretension screening machine requires minimal
maintenance, even in oil based muds.
Corrosion Protection:
Two layers of powder coat. Baked on zinc-rich epoxy first coat
provides corrosion resistance. Final coat provides abrasion
resistance. Most fasteners are stainless steel, providing excellent
corrosion resistance.
Vibration Isolation:
The Orbital 3000 is exceptionally quiet, due to efficient isolation,
orbital motion and a sturdy base. With the machine running, it is
possible to stand a nickel on edge at each corner of the machine.
Weight and Dimensions:
The Orbital 3000 Dual shaker weighs 12000 pounds and is 10 6 long
and 13 wide. The vibrators extend another seven inches on each
side. The 30-1/2" weir height is one of the lowest in the industry.
Weir height for 27-1/2" are available on request, allowing placement
on rigs with limited bell nipple-to-pit drop.
Orbital 3000 Dual: Benefits
- 60 ft2 of screening area
- high performance
- competitively priced
- dependable and durable
- low maintenance
- convenient cement bypass
- minimal operational costs
- simplification of rig move
- low weir height
- vibration isolation
- minimal noise
- simple to adjust screen angle
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Drilling Fluids Management
The VFSI Orbital 3000 Dual shaker is conveniently
arranged to simplify drilling fluids/cement bypass management.
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Normal Operation:
In normal drilling operations, the door through the floor pan between
the Orbital 3000 baskets returns flow to the sand trap.
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Cementing Operation:
Cement is diverted to bypass the Orbital 3000 baskets by installing the
floor pan door and the two inner shaker doors. Removing the two cement
bypass doors and opening the bypass gate discharges cement to the reserve
pit.
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The grated area between the baskets provides a clean walkway to
service the shaker.
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Movement of flow is provided by sliding gates on both sides
of each basket. Gate hangers are conveniently provided between
the two baskets. Gate hangers are also provided on the back side
of the possum belly.
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Single-motion linkage allows the bypass gate to be opened easily
and quickly; the handle is visible to flag the operator about gate
condition.
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The Orbital 3000 Dual comes with a tool box. This box contains
equipment for operation and basic maintenance of the Orbital
3000 shakers and Martin vibrators.
- wedge block installation tool
- ISOFLEX TOPAS NB 52 vibrator grease
- grease gun
- allen wrench set
- 1/4" metric deep socket set
- extra isolator
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The 30-1/2" weir height is one of the lowest in the industry. Weir height for 27-1/2"
are available on request, allowing placement on rigs with limited bell nipple-to-pit drop.
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Stainless steel spring isolators provide superior isolation and corrosion
resistance. An Orbital 3000 resting on flat concrete will not walk.
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The explosion proof electrical box is powder coated, has an O ring
seal on the door and rubber boots on the switches. Customer wiring consists
of hooking power to the terminal strip.
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By adjusting a short pipe within the flow distributor, flow is spread
evenly across the basket.
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The Martin 5900 vibrators are exceptionally durable. The Martin
vibrators are capable of delivering 6 gs of vibration to the Orbital
3000.
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The angle of the screen basket can be adjusted from 1 to 5 degrees
from either side using a hand crank.
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An Orbital 3000 Dual simplifies rig moves by allowing the user to
simply disconnect the flow line and pick up the shaker by four lift
eyes located between the baskets. Due to proper weight distribution,
the Orbital 3000 Dual remains level when hoisted.
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- Durable polyurethane wedge blocks hold screens securely in place.
- Manufactured with a steel insert for increased rigidity.
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The wedge block installation tool simplifies wedge block
installation and removal. This tool reduces the chance of
screen damage.
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Possumbelly gates are provided to divert flow from each basket.
These gates during cementing operations can also be used to keep
cement out of the baskets.
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